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MES
MES (Manufacturing Execution System) acts as a bridge between the Enterprise Resource Planning (ERP) system and the actual equipment on the production floor, providing real-time detailed information about the manufacturing process.
MES
MES (Manufacturing Execution System) is considered an intermediary system between ERP and SCADA systems, also known as process management systems.
MES is a control system designed to manage and monitor work during the manufacturing process in a plant, tracking all production information in real-time. It gathers data from robots at scheduled intervals, machine screens, and staff.
This system was developed to improve productivity, reduce production cycle time, save costs, and professionalize even the smallest production stages. MES can be integrated with ERP to enable factories to proactively ensure the distribution of quality, efficient, and timely products.
Main functions of MES
Data acquisition
Data acquisition: allows entering all information during production, manually and automatically
Production planning
Production planning: provides an overview of planned production orders, timing and sequence based on priority and resource availability.
Monitor and coordinate production
Monitor and coordinate production in real time to easily make quick, calculated adjustments
Performance analysis
Compare results and goals to identify strengths and weaknesses in the overall process, making the system more efficient
Document contron
Document control: document management and distribution Kiểm soát tài liệu: quản lý và phân phối tài liệu
Product traceability
Product traceability: from batch of raw materials to finished product and vice versaKiểm soát tài liệu: quản lý và phân phối tài liệu
Activity diagram
- Data acquisition: allows entering all information during production, manually and automatically
- Production planning: provides an overview of planned production orders, timing and sequence based on priority and resource availability.
- Manage employees and monitor the status of each resource related to production such as: production tools, machinery, incidents, raw materials, etc.
- Monitor and coordinate production in real time to easily make quick, calculated adjustments
- Product traceability: from batch of raw materials to finished product and vice versa
- Quality management: track quality deviations and exceptions to improve quality control management and documentation.
- Process management: manage the entire production process from order to finished product, with insight into risk points affecting quality.
- Performance analysis: compare results and goals to identify strengths and weaknesses in the overall process, making the system more efficient
- Document control: document management and distribution
- Maintenance management: optimize the planning of preventive maintenance activities to reduce impact on production, reduce downtime and increase efficiency
Conveniences
- Quality improvement and control: quality control information is transmitted in real time, making it possible to immediately pause production as soon as problems are identified, helping to reduce reprocessing
- Increase uptime: create realistic production schedules by balancing personnel, materials and equipment resources….improving overall equipment effectiveness (OEE)
- Reduce inventory
- Data is always available, managers can make decisions across all integrated systems and real-time notifications.
- Improve and monitor product quality and trace product origins
- User-friendly interface that is easy to use
- Integrates with ERP systems such as Oracle, SAP, Navision, Dynamic 365…
- Security, authorization and language:
- Use user authentication method when logging into the system
- Using data encryption before transmission ensures system security
- Assign user rights to access system functions
- Multilingual interface: English, Vietnamese,…
- The system can be installed and run in a virtualized environment
- Remotely access, monitor and control systems using VPN for security
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