OEE

Drive sustainability through total performance management (OEE): Optimize every aspect of production to increase efficiency, reduce waste and ensure lasting success.

Overview Function Conveniences Document

OEE

OEE solution – Overall Equipment Effectiveness (Overall Equipment Effectiveness) is used to measure the effectiveness of an equipment (equipment) overall through all three aspects of resources – time. time, quality, and speed of operations – thereby helping to identify areas of opportunity for improvement. Therefore, OEE plays a very important role in comprehensive productivity maintenance

Availability = (actual time)/(planned time)

Performance (yield ratio)= (actual yield)/(expected yield)

Quality (quality ratio) = (qualified products)/(total products)

Function

Setting parameters and control criteria:

Set up SKU groups for ingredients, formulas by group, density, size,
Set the apparent productivity of: feeding area, dosing area, grinding, mixing area, pelleting area, bagging area and other areas.
Set up list of downtime causes

Stop the machine for planned maintenance
Equipment breaks down or stops unexpectedly
Lack of material
The system stops waiting for operation

System overload
Clean the system
Control system error
Scale communication error,…

Interlock with SCADA system: feeding, dosing, grinding, mixing, pelleting, bagging and other areas:

Check downtime and request to record the cause when the system exceeds the set time before allowing it to run again.
The system automatically records downtime, operating user, region, plan number/production number/batch and cause of downtime.
The system automatically calculates the actual productivity of the machine

Conveniences

Collected data is highly reliable and accurate
Fast return on investment (ROI): achieve maximum productivity on large machines
Enhance business competitiveness
Reduce machinery costs
Automate production reports
Monitor and understand downtime and causes of downtime
Capture detailed production performance information in real time
Identify bottlenecks and areas that need improvement
Proactive maintenance and preventative maintenance
Accurate production planning based on OEE data
Standardization between factories in the same system

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OEE

OEE solution – Overall Equipment Effectiveness (Overall Equipment Effectiveness) is used to measure the effectiveness of an equipment (equipment) overall through all three aspects of resources – time. time, quality, and speed of operations – thereby helping to identify areas of opportunity for improvement. Therefore, OEE plays a very important role in comprehensive productivity maintenance.